SPECIALIST ENGINEERING, MACHINING AND OVERHAUL SERVICES

Lightning Services offers riders of Harley Davidson and Buell motorcycles an extensive range of Engineering and Overhaul Services using our range of Harley specific and general tooling from the likes of Harley Davidson, Jims, Neway, Pingel, Motion Pro, Motor Factory, Progressive Suspension, Wurth, Sunnex and Rowe. Our Engineering and Overhaul Services offer excellent value for money. The prices quoted below are labour costs only. These prices are only for the work stated and customers will be invoiced for any additional labour required to remove components from machine or gain access as required. 

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Harley Davidson / Buell Drive Train  Services                                                                                      

Big Twin Motor strip, inspect and reassemble £ 750.00 + VAT
Big Twin Gearbox strip, inspect and reassemble £ 260.00 + VAT
Big Twin Primary strip, inspect and reassemble £ 120.00 + VAT
   
Sportster/Buell Motor/Gearbox/Primary strip, inspect and reassemble £ 1000.00 + VAT
Sportster/Buell(pre XB) Gearbox/Primary strip, inspect and reassemble  £ 400.00 + VAT
   
Cylinder Rebore/Hone to size using Torque Plates (pair) £   80.00 + VAT
883 Cylinder Rebore to 1200 and Hone to size using Torque Plates (pair)  £ 160.00 + VAT
Wristpin Bushing - Replace and line ream (pair) £   40.00 + VAT
Valve Guides - Replace,  size, 3 angle cut valve seats (pair heads) £ 100.00 + VAT
Rocker Arm - Replace and line ream bushings (set of 4 arms) £   66.00 + VAT
Rocker Arm - Replace bearings (set of 4 arms) £   40.00 + VAT
BT Cam Cover - Replace, fit dowel pin and line ream bushings (cam and pinion shaft) £   66.00 + VAT
BT Cam needle bearing - replace £   20.00 + VAT
Sportster/Buell Cam Cover - Replace and line ream bushings (set) £ 130.00 + VAT
Sportster/Buell Cam needle bearings - Replace (set) £   60.00 + VAT
   
Carburetor Ultrasonic Clean and Overhaul (loose)                 click for details £   50.00 + VAT
Carburetor Ultrasonic Clean only (disassembled)                  click for details £   15.00 + VAT

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Harley Davidson / Buell Chassis Services

Conventional Fork Overhaul (loose forks) £   60.00 + VAT
USD Fork Overhaul (loose forks) £ 100.00 + VAT
Steering Head Bearings - Replace (forks and yokes removed) £   30.00 + VAT
Steering Head Bearings - Replace (Ride-in Ride-out)                                                             from £ 115.00 + VAT
Wheel Bearings (Pre 2000 tapered) - Replace (loose wheel) £   20.00 + VAT
Wheel  Bearings (Post 2000 sealed) - Replace (loose wheel) £   50.00 + VAT
Swing Arm Bearings - Replace (loose arm) £   30.00 + VAT
Swing Arm Cleveblocks (FXR/FLT Rubber Mount) - Replace (loose arm) £   35.00 + VAT
Brake Caliper Overhaul (loose caliper) single and two piston £   25.00 + VAT
Brake Caliper Overhaul (loose caliper) four and six piston £   40.00 + VAT
Brake/Clutch Master Cylinder Overhaul (loose) £   30.00 + VAT
   
Ultrasonic Clean Caliper or Master Cylinder (disassembled) £   15.00 + VAT

Of course, we offer many of these services for other makes. There are too many variations to put full details on the website. Please call 01225 785164 or email an enquiry to info@lightning-services.co.uk for more information/quotation.

 

General Engineering Services

Reclaim Damaged Thread                                                                                                               from £ 15.00 + VAT
Remove Broken stud/bolt                                                                                                               from £ 20.00 + VAT
Install Threaded Insert    (insert included)                                                                                     from £ 20.00 + VAT
Install Time Sert Threaded Insert                                                                                                 from £ 42.50 + VAT
Spark Erosion                                                                                                                               from £ 45.00 + VAT
TIG Weld Repair to Aluminum Casing                                                                                             from £ 45.00 + VAT

 

All prices are subject to change without notice

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